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Author Topic:   gauged rollers
David Morgan
Member

From: Encinitas,CA,USA

posted 03 May 2004 04:14 PM     profile     
I know this has come up before, but... Does anyone know of a vendor or machinist who offers custom gauged nut rollers for us 12 string players? I have an new Fessenden, which I love. However, my old Sierra had custom rollers on the bottom 4 strings and I never had to deal with rattle on the bass strings. I find it annoying to apply a different technique on the lower 2 or 3 frets. Anybody?
George Kimery
Member

From: Limestone, TN, USA

posted 03 May 2004 05:26 PM     profile     
I recently bought a set from Emmons for my 12 string 74 PP. The gauged rollers took away all the rattle on the 1st fret except the 11th string. That roller is just machined too deep. When I change strings again, I am going to try to find a roller off my old set that might work, or at least one that I can turn down to make work. I am almost there, only one string to go. My Kline U-12 had gauged rollers, so you might be able to get a set from Joe Kline. The question is: Will either the Kline or Emmons rollers work on another guitar? I know the Kline and Emmons rollers were not interchangeable.
C Dixon
Member

From: Duluth, GA USA

posted 03 May 2004 07:18 PM     profile     
Rollers are like many things on a PSG's. They come in different shapes and sizes.

The last time this subject was discussed on the forum, I told about my sad experiences with gauged rollers. Whereupon I got an email from a person who said they would make me a gauged set that would be right. I sent them everything they asked for. That is the last I ever heard from them.

I am still waiting to see a set of gauged rollers that make the tops of all the strings lie in a dead straight co-planar line. After many sets on all my PSG's, I have yet to find one that fits that discription.

One of the theories that I totally disagree with; and one that apparently results in at least some manufacturers of gauged rollers NOT living up to the claim, is that you only have to gauge the outer couple on each end. This is just not true. In order for the tops of every string to lay in a dead straight line, EVERY roller MUST be gauged differently IMO.

This is due to the fact that the string does not rest on the top of the roller; rather in a grove with an angled wall. This brings in some critical geometry and/or trigonmetry. And it is here where I think it is beyond the capability of most machinists, unless they have a CNC lathe AND they KNOW how to program it correctly.

Also, the differences in gauges is not uniform throughout the set. This further says every roller must be gauged IMO.

In any case. I am waiting to see a set. But I am not holding my breath.

String rattle at the first fret is, and has been my number one pet peave on steel guitars since its inception. Maybe one day someone will make infinitely adjustable (up and down) nut rollers, then we can fine tune our own. That will be a great improvement when it happens.

carl

Hans Holzherr
Member

From: Ostermundigen, Switzerland

posted 04 May 2004 12:55 AM     profile     
quote:
In order for the tops of every string to lay in a dead straight line, EVERY roller MUST be gauged differently IMO.

Not true, Carl. We already discussed this last year at http://steelguitarforum.com/Forum5/HTML/006799.html which includes the link to my chart for making these rollers. It is NOT a "theory" as you put it. The math clearly shows that 3 to 5 rollers can usually be made equal.

Hans

Lee Baucum
Member

From: McAllen, Texas (Extreme South) - The Final Frontier

posted 04 May 2004 06:11 AM     profile     
Could the hole in the roller be bored out slightly, thereby lowering the roller? That way you wouldn't have to change anything on the surface of the roller.

------------------
Lee, from South Texas
Down On The Rio Grande

David Doggett
Member

From: Philadelphia, Pennsylvania, USA

posted 04 May 2004 07:11 AM     profile     
Here's one of the longer threads on this:
http://steelguitarforum.com/Forum5/HTML/005315.html

I tried to get a listing of the measurements for rollers and axles for the various brands. From this it seemed like the Zum gauged rollers would fit my Fessy S12U. But when I got some (with Bruce Zumsteg's gracious help) they didn't fit. The Fessy roller axle is slightly larger than the Zum. The Zum rollers would need to be bored out to fit the Fessy axle. My problem was more or less solved when my Fessy was stolen and I bought a Zum.

Roy Thomson
Member

From: Wolfville, Nova Scotia,Canada

posted 04 May 2004 07:14 AM     profile     
The best source of help for anyone having
inconsistant string level problems should be
the manufacturer of your Guitar.
I am not aware of any manufacturer that supplies extra nut rolllers that have a finer or deeper groove than the standard ones that come on the Guitar. This may be a starting point in addressing an issue that keeps coming back time and time again.
On the E9th when I place the bar at Fret 1 and pick together strings 1,,2,,and 5 all three strings sound fine.I never have a problem with this major triad (Cmajor) selection. The problem comes when
you bring in to play strings 3 and 4 while the aforementioned three are sustaining.
The third string or G# especially will buzz or rattle unless you apply extra pressure in order to get more bar face on the string.
This could be solved by supplying a finer
guaged roller for strings 3and 4 ,,keeping in mind that some of us use .011 and others .012 for our G#.
On the lower end of E9th the situation is not quite so bad but it could be better. I personally have a problem with the 9th string
level. In the 10th position some players use a .036 while others go with .038. Therefore a
few extra modified rollers guaged to solve the problem with these two positions would be most welcome.
Just my thoughts on the matter.

Roy T.

------------------
http://www.houstonsteelman.com/RoyT/

[This message was edited by Roy Thomson on 04 May 2004 at 07:17 AM.]

Pete Burak
Member

From: Portland, OR USA

posted 04 May 2004 07:31 AM     profile     
I have found a combo of guaged rollers that works for me... but these are Sierra guaged rollers, and they are "U" shaped, not "V" shaped, and for some, that is a show stopper.
Nevertheless, I play strings 12-6 on fret 1 quite often, and it is nice to have the string tops nice and smooth.
C Dixon
Member

From: Duluth, GA USA

posted 04 May 2004 08:07 AM     profile     
Hans,

Very respectfully, we will agree to disagree.

carl

Hans Holzherr
Member

From: Ostermundigen, Switzerland

posted 04 May 2004 08:47 AM     profile     
Carl,
Myth vs. Math....

I can assure you that I spent a lot of time verifying my numbers.

Hans

David Morgan
Member

From: Encinitas,CA,USA

posted 04 May 2004 04:43 PM     profile     
Thanks for the input. My interest is completely a pragmatic one. There's "perfect" and there's "big improvement." I much prefer the tone and action of my new Fessy, but it rattles if I'm not deliberately avoiding it. My Sierra with 4 deeper rollers on the bass end never gave me this problem. I'm not saying it is scientifically perfect...just not a noticable problem for me when playing. At least I know the issue is not unique to me.
Jack Anderson
Member

From: Scarborough, ME

posted 05 May 2004 05:23 AM     profile     
Lee, although the ideal would be a v-groove of the proper depth for each string, your suggestion of boring out the hole a bit sounds like a great expedient. I don't remember whether this has come up before, but I'd imagine that the roller would still roll enough. It sure sounds worth trying.
C Dixon
Member

From: Duluth, GA USA

posted 05 May 2004 10:02 AM     profile     
On my '69 Emmons' P/P, it had the holes drilled eccentrically. While a good idea in theory, in practice they were difficult to adjust after installing strings and then tuning them up; what with the tension on them.

I never thought about drilling the holes oversize. But I imagine it might end up like the eccentric ones. After having many gauged sets made for me, and not one of them right, I am close to believing the only answer is adjustable (up and down) nut roller supports.

But maybe a machinist or other person may come up with a way to solve the problem. I simply have difficulty believing that they are easy to make, with the many complaints about gauged rollers not working; including yours truly.

When I get a set that works, I will be one happy player for like I have said repeatedly, strings rattling at the 1st few frets is my number ONE peat peave on a steel guitar.

IMO, Gibson, Fender, Gretch, etc would have long since solved this problem, if regular guitars had to deal with it. Since they are not played with a bar it is not important. But for a steel guitar I believe it is ultra important.

Oh well.

carl

Pete Burak
Member

From: Portland, OR USA

posted 05 May 2004 10:20 AM     profile     
GFI has totally done away with rollers and just has a solid round bar for a nut on some keyless models.
Now, if the strings ran UNDER that flat bar, the tops would all be perfectly flat, no?
Obviously a few details to work out.
William Peters
Member

From: Effort, Pennsylvania, USA

posted 05 May 2004 11:55 AM     profile     
Pete,

What a great idea, and I bet it wouldn't be hard to implement on a new instrument.

Bill http://www.wgpeters.com

C Dixon
Member

From: Duluth, GA USA

posted 05 May 2004 02:38 PM     profile     
how would you play at the open fret?

carl

Jack Anderson
Member

From: Scarborough, ME

posted 05 May 2004 03:04 PM     profile     
Underslung bar nuts, so to speak -- another intriguing idea! Is there another, higher bar between it and the tuners to keep the strings pressed against the underside of the "nut bar?"

Carl, if you mean how would you slide down all the way to the "open fret," that's a good question. Would you be willing to give that up in exchange for no rattles at the first fret?

David Doggett
Member

From: Philadelphia, Pennsylvania, USA

posted 05 May 2004 03:42 PM     profile     
Pulling strings over a curved nut (not a bar) would work for keyless heads. To get the right curve you would simply start with a flat top metal nut and measure the guage distance at each string point. There needs to be no math, just measure the straight guage (diameter) distance down the face of the nut. Then file the nut down to those points. This would work until you changed guages. A keyed head would not work so good. There is enough string travel at the nut to cause the wound strings to scratch when the pedals and levers are used.
C Dixon
Member

From: Duluth, GA USA

posted 05 May 2004 06:37 PM     profile     
quote:
"Would you be willing to give that up in exchange for no rattles at the first fret?"

Very respectfully,,,no

Another reason is I learned a good technique from the late and great Mac Atcheson. And that is rolling the bar over the nut rollers in both directions, when you want open strings; instead of lifting the bar. This is just too good to ever give up also.

To make this work with given strings dropping out early or late, the tops of the strings must be higher than any part of the nut roller. Something I have found lacking in all too many cases.

There have been a number of choices over the years; and some are still offered between various guitars. One was mentioned earlier sighting the GFI which does not use rollers at all.

Some things to consider:

1. A grooveless roller is not a preferred system for several reasons.

2. No roller at all, EVEN on keyless generally isn't either.

3. Slotting a groove in a fixed shaft has been tried, but it causes a grating sound when given pedals are engaged.

Ron Lashley Sr and I talked about nut rollers at length once. And it appears that the V grooved aluminum nut roller is the most desired method. One of the reasons for this is, the tone of any string is very dependent on the two points it is scaled from. The changer and nut to be precise on PSG's.

The material, shape and size all play a definite role in this scenario. Just one example of an inferior design is the rounded groove roller. It has been said and I agree, this robs some of the sustain. The best method appears to be when the V groove only makes contact with the string at two points.

I said all the above to emphasis that in order to cure a problem, one of the first requirements is one does not sacrifice something else. To date, I know of NO system that has been tried that works, let alone does not sacrifice one or more things.

Time and time again, suggestions of how to make gauged rollers have been put forward. I respect this. And I study each one. The sad truth is, any gauged set I have ever tried has been woefully lacking in this regard. So for whatever reason, it must not be as simple as it appears; or else the problem would not continue to generate new threads on this forum.

In my soul, I believe the only real answer again is infinitely adjustable (up and down) nut rollers. To me this cures the problem completely, and I see NO negatives. This would allow the favored V groove nut roller without modification. The only mod would be the holder which would go up and down.

Along this idea, Mac and came up with a system that was quite simple. and I believe one day a manufacturer is going to do it. But I may not live to see it. It simply requires that the nut holder be individual square pieces of stock. And all holders fit tightly into a milled groove across the keyhead ass'y. A set screw in each holder would cause it to be adjustable up and down.

We further felt that the first and last holders would not need adjustments. I lean strongly on this one point lest they get tilted badly thru repeated adjustments.

It is my impression, that it is and has been, a very low piority for most all the builders. As long as that prevails, this type of thread will continue with no resolve in the near future, IMO.

Incidently, I received an email from the gentleman that made the offer to me. He informs me they are indeed working on them. I am pleased to hear this. And if they do make a set that leaves the tops of all 12 strings dead flat and coplanar on my Universal, I will sing their praises on this forum,

carl

Doug Earnest
Member

From: Branson, MO USA

posted 06 May 2004 06:31 AM     profile     
As I have stated in previous threads on this subject, what we need is someone with a good small lathe who needs a project. I think you could make some pretty good "pocket money" making nut rollers. With a good machine and some patience, you could figure it out pretty quick. I recall reading that the new MSA has perfectly gauged rollers made on a jewelers lathe.

------------------
Doug Earnest
The only Zum Keyless U12, Fender Cyber Twin

Jim Smith
Member

From: Plano, TX, USA

posted 06 May 2004 04:11 PM     profile     
I made my own by chucking the proper size rod in a drill press, clamping a roller onto the rod, and delicately enlarging the groove with a small triangular file. It only took a little trial and error and about an hour's time.

Hint: start with the ones that need the least change. Then if you go too deep, you can use it for a bigger string. By the time you get to the largest string, you'll have your technique down.

Don Burrows
Member

From: Ashtabula, Oh. USA

posted 06 May 2004 05:59 PM     profile     
I make gauged rollers for my BSG Steel Guitars and also have made them for Carter Guitars and others.
In order to get the proper fit, I like to have the guitar and mic the width as some of them vary on the same guitar. I cut each one exactly .005 less than the string gauge. Example: the 3rd string is .011 and I cut the groove .006 deep. This has worked out well for me. I also like the sound of Brass Rollers better than Aluminum.

------------------
Don Burrows
Builder of BSG Steel Guitars

Bill Ford
Member

From: Graniteville SC Aiken

posted 06 May 2004 06:36 PM     profile     
Don,
Do you cut V, or U grooves? Seems the U grooves would have more contact area, thus better tone, only drawback with gauged rollers, if you decied to change string gauges, be it a different brand or whatever.

Carl,
The best idea on an adjustable bridge is to make it like the changer fingers, mount them in square holes/grooves and have them adjustable with an allen wrench. This may, or may not add 1/2" or so to the guitar. My statement on V/U grooves is not to agree, or disagree with anyone.

Bill

Don Burrows
Member

From: Ashtabula, Oh. USA

posted 07 May 2004 02:11 AM     profile     
Bill, I cut a V groove in the ones I make.
I don't feel that changing string brand or size of a thousand or two will be noticable.
A normal piece of paper is .003 which is more than the difference you would probably change in strings.

------------------
Don Burrows
Builder of BSG Steel Guitars

HWHYoYo
Member

From: West Sunbury, PA

posted 07 May 2004 10:06 AM     profile     
I can say from experience that Don's rollers work well. Easier playing at the first fret and I like the sound of brass.

------------------
Wayne Hetzler
04 BSG SD10
98 Carter SD10
00 Carter SD10
Evans FET500
Nashville 1000


Glen E. Lanning
Member

From: La Grange, North Carolina, USA

posted 22 May 2004 07:06 PM     profile     
I have a new Mullen U12, approximately 4 months old. I too had a buzz on the bottom strings at fret 1 which distracted from the great sound of the Mullen.
I contacted Mullen and purchased a complete set of U12 rollers. I took each roller and made very accurate measurements of the "V" groove and its location on a 20 to 1 optical comparator.
I then very carefully measured the spacing of the rollers on the Mullen and entered all these dimensions into AutoCAD. Then I superimposed my actual Jagwire string dimensions into that CAD layout. By constructing a straight line on my existing rollers I could see what rollers were high and which were low.
I constructed a best fit new straight line and from that I could tell how much to alter the rollers.
I took these new dimensions to a toolmaker friend. He ground a cutting tool to exactly match the original Mullen "V" groove and he machined the groove to the new depth.
I installed the altered rollers and the difference was night & day - no more buzz. It made the great sound of the Mullen even better.

------------------
Vice President, MASGA
New Mullen U12 (2004)
Dekley 8/4 (1984)
ShoBud Professional (1969)D10 8/4


C Dixon
Member

From: Duluth, GA USA

posted 23 May 2004 09:28 AM     profile     
Bobby Lee
Sysop

From: Cloverdale, North California, USA

posted 23 May 2004 09:40 AM     profile     
I press harder when I'm at the lower frets. It's a habit I picked up on lap steel when I first started playing. I like gauged rollers, but I don't notice if they're a little bit off. I never expect the weight of the bar alone to be enough to get good, solid contact.

------------------
Bobby Lee - email: quasar@b0b.com - gigs - CDs, Open Hearts
Sierra Session 12 (E9), Williams 400X (Emaj9, D6), Sierra Olympic 12 (C6add9),
Sierra Laptop 8 (E6add9), Fender Stringmaster (E13, A6),
Roland Handsonic, Line 6 Variax

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